塑料制品应注意材料收缩率
最近,余姚某喷雾器企业生产出口到埃及的1批价值2万多美元的塑料手泵因按压处零部件容易脱落,无奈退运回国内进行返工整理。
宁波余姚检验检疫局随即按照进境返修货物流程要求,对该批货物进行了情况调查。经现场调查发现,退货具体原因是企业在制造塑料手泵的注塑过程中没有仔细考虑到塑料材质收缩率,导致产品零部件尺寸不符,产品上下部分弹开分离,影响产品使用。
塑料的收缩率是指塑料制件在成型温度下尺寸与从模具中取出冷却至室温后尺寸之差的百分比。它反映的是塑料制件从模具中取出冷却后尺寸缩减的程度。任何塑料制品都有一定的尺寸要求,在使用或安装中有配合要求的塑料制品,其尺寸精度要求较高。设计模具所估计的塑料收缩率与实际收缩率的差异和生产制品时收缩率的波动值,都会影响塑料制品的尺寸精度。其次塑料的收缩率还与塑件的形状、内部结构的复杂程度、是否有嵌件等有很大的关系。此外,模具型腔在使用过程中不断磨损,使得同一模具在新和旧的时候所生产的制品尺寸各不相同。模具成型零件安装尺寸、配合间隙的变化,这些都将影响塑件的公差。
为此,建议相关出口企业:如果是挤出或注塑的制品收缩问题,就应该从模具方面增加相应的余量;如果是原料的收缩率大,可以采用加入玻纤改性来降低原料自有的收缩率大的问题;如果是制品收缩不均匀影响外观,就应该在制品的厚度分布结构方面考虑解决。在模具设计中必须采取对模具加热或冷却的温度控制措施,且为了使模具各型腔间的温差尽量缩小,同时必须注意温控至冷却回路的设计。
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